For efficiency...
In the casting process, the largest part of the energy required, starting from the semi-product (ingot) and reaching the casting part that meets the requirements, is spent during the production of liquid metal. Of course, some of the lost energy can be recovered or minimized by the measures taken. It is possible to interfere with this natural process, up to a point.
In this case, the targeted potential improvements for energy efficiency are hidden in the mold design. Thanks to JSCAST®, the world's fastest casting simulation software, it will be a good start to speed up your project and start the business profitable by saving time during the quotation phase.
For example, by utilizing the advanced casting simulation technologies available in JSCAST®, you can improve the mold geometry and achieve a lighter gating system. In this way, you will melt less metal, and you will be faced with less scrap thanks to the reduced mass of runners, feeders and overflows.
JSCAST® enables the foundry to save on design and development costs when trying out new alloys. With the support of JMatPro® alloy preparation software integrated into JSCAST®, you can prepare your new alloys before the foundry, in your office, on your computer, and you can comparatively test the effect on casting results.
When alloying elements change in JSCAST, simulation results change too!
With your new and efficient mold design that you have optimized in JSCAST Casting Simulation, you can shorten the casting cycle time; You can increase your production efficiency. In this way, it is not difficult for you to have a very advantageous process when you consider the savings you will gain from manpower, electricity and machine costs.
Bringing Japanese technology together with you with JSCAST Casting Simulation, the main goals of VALANS are to minimize the losses in your process with the philosophy of continuous improvement, to make these solutions routine by offering efficient, applicable, quality solutions and to benefit the casting industry.
With our tried-and-true approach to casting and process design, we offer brand new techniques as well as known rules to support your competition in today’s global market.
In the designs you create using JSCAST Casting Simulation, the creation of the casting part with the right geometry to adapt to the flow of the liquid metal, the most suitable runner, runner gates, overlows, cooling or thermo regulation channels; If needed, you will be profitable by deciding from the very beginning improvements such as the use of a squeeze pin, vacuum channels or the placement of the vent hole and chiller in iron casting, the selection of the right core material, the addition of elements.