Valans Mühendislik

JSCAST®
Casting Simulation

“JSCAST®, Japan’s best-selling casting simulation program since 1982”

The closest to reality results in all your casting processes such as sand casting, pressure die casting, investment casting, Lost Foam, tilt casting are now in Turkey with JSCAST® Casting Simulation!

With its proven results, JSCAST® guarantees your success in casting!

Speed UP! The option to get results in minutes with the module is at JSCAST®!

Have you ever simulated fill and solidification without runner? In JSCAST®, you can use all processors in your computer (CPU) at no additional cost! (Ex: 32 cores!)

Speed UP! Casting Simulation Completed in Minutes

JSCASTⓇ, the world’s ‘fastest casting simulation’!

Speed UP! module only on JSCASTⓇ! Mold Filling simulation time of a casting with 2 million metal elements;

  • 3 hours(¹) on a 32-core workstation
  • Speed UP! only 23 MINUTES!(²)

(1)JSCASTⓇ has no CPU limitation.

(2) Applies to NVIDIA® graphics cards. ‘Speed is everything in this age! Instead of restricting our users, we are working to add speed to its speed.’

For effective communication in the foundry..

In order to establish the right communication network in the foundry; providing the basic conditions required or, in short, the same language of the production team and the management team…

For efficiency..

One of the goals of Valans Engineering is to minimize these losses and to offer efficient, applicable, quality solutions and to bring them to the sector.

For defect free casting..

Our tried-and-true approach to casting process design is as competitive as possible in today’s global market…

Accumulating casting experience, creating a know-how library...

Each casting piece is a new project. Each project is a new experience and training for the casting team..

The 'black box' of casting: Mold! What's going on inside?…

With traditional or modern casting techniques, let’s make the improvement we want, the inside of the mold is an ‘unknown’..

For the world's fastest simulation experience…

By applying your unique casting experiences to your casting part on the computer screen, you can reduce your trial and error costs…

The world’s fastest and most reliable casting simulation JSCAST® is a Japanese origin Casting Simulation software.

The software, the first version of which was released as “Soldia” in 1986, was renamed JSCAST in 1996. Today, version 19 of JSCAST® is available. KOMATSU Ltd., a Japanese company. The software developed by TOSHIBA Machinery and OSAKA University continues to evolve, including a joint venture. JSCAST® has been awarded the title of “Most Preferred Casting Simulation Software” in Japan.​

The impressive features of JSCAST® Casting Simulation are;

“On the road to success, the only thing missing is JSCAST® Casting Simulation!”

With our tried-and-true approach to casting and process design, we offer brand new techniques as well as known rules to support your competition in today's global market.

In the designs you create with JSCAST® Casting Simulation; forming a casting with the correct geometry to adapt to the flow of the liquid metal; optimal runner, runner gates, overflows, cooling or thermo regulation line placements; if needed, use of squeeze pin, vacuum channels or placement of vent holes and chiller in iron casting; You will be profitable by deciding from the very beginning the improvements such as choosing the right core material, adding elements.

Casting Simulation Softwares

Casting is a method frequently used in industrial production. With the casting process, materials such as metals or plastics are poured into a specific mold and shaped. Casting simulation programs perform this process in a computer environment, allowing for early detection and improvement of possible defects. Since the JSCAST® Casting Simulation program is the world’s first casting simulation software (named Komatsu Software in 1982), the accuracy and variety of results in simulation results are unrivaled.

Döküm simülasyon programları, malzeme akışı, dolma şekli, soğuma ve katılaşma gibi faktörleri analiz ederek, gerçek dünya uygulamalarında karşılaşılabilecek sorunları tespit eder. Bu sayede, üretim sürecinde ortaya çıkabilecek hatalar önceden öngörülerek, maliyet ve zaman kayıpları önlenir. JSCAST® Döküm Simülasyon programı dünyanın en hızlı (Speed Up modülü yani ekran kartı teknolojisi sayesinde) döküm simülasyon yazılımıdır.

Döküm simülasyon programları, endüstriyel üretimde sıklıkla kullanılan alüminyum, magnezyum, çinko, çelik ve demir döküm gibi alaşımlar için tasarlanmıştır. Bu programlar, karmaşık geometrilerdeki parçaların döküm işlemi öncesindeki davranışlarını simüle ederek, üretim sürecindeki hataları en aza indirir.

Günümüzde pek çok döküm simülasyon programı mevcuttur. Bu programların içinde en iyisi ve en doğru sonuçlar vereni JSCAST® Döküm Simülasyon programıdır.

Döküm simülasyon programları, endüstrideki döküm işlemlerinin daha doğru, verimli ve hızlı bir şekilde gerçekleştirilmesini sağlar. Bu programlar, üreticilerin ürün kalitesini artırmalarına ve maliyetlerini düşürmelerine yardımcı olur.

Kalıbın içinde ne olduğunu bilsek muhteşem olmaz mı?

Casting Simulation is not about watching color screens.

According to us, software is just a calculator. Whatever you give, it will calculate. The rule of thumb is to learn the casting first. It is to be able to make the casting design correctly. Based on this idea, our companies, which are JSCAST users, take our casting trainings with TÜDOKSAD reference, given only by VALANS in Turkiye, before meeting with the software. With our trainings lasting more than 1 year, you will first calculate, make the right design, and simulate it with JSCAST Casting Simulation, and you will achieve the ideal casting in a minimum of trials.

JSCAST CASTING SIMULATION

Why Should We Use Casting Simulation?

Welcome 2019!

Shall we simulate the cast part before we quote it?

Gravity die casting, pressure die casting, metal injection, tilting casting with JSCAST®

In our trainings, you learn both casting and JSCAST casting simulation results.

HPDC - HIGH PRESSURE DIE CASTING

Until you drink your coffee, JSCAST simulation results will be ready! The world's fastest casting simulation JSCAST®

You can simulate filling on your casting by simply drawing the ingates.

Turbulence is the biggest enemy of casting.. Take control with JSCAST Casting Simulation!..

Simulate a whole process with JSCAST Casting Simulation, discover the casting.

High Pressure Die Casting Simulation | Zamak 5 Alloy | JSCAST

SAND CASTING

JSCAST - Simulation of Cast Iron into Sand Mold (Filling)

JSCAST® -Sand Cast Iron Cast Simulation (Solidification)

JSCAST – Sand Casting, Investment Casting, Iron Casting, Steel Casting, Lost Foam Casting

With its user-friendly interface, rich filling and solidification results, to reach the world’s fastest casting simulation program JSCAST®, to add it to your foundry, to get more information and to benefit from VALANS’ casting trainings that train successful foundries;